Brief Business Plan on Construction of ZRCOIN Zircon-Containing Scrap Processing Factory

Economic estimates on processing of 500 tons of the bacor scrap

After processing of 1 ton of scrap of zircon-containing refractories we get80% of Zirconium Concentrate (containing ZrO2/HfO2=70%) and 20% ofSynthetic Mold Powder (MP).

The expenses per ton of scrap amount to 45 000 RUR/ton (including the costof the scrap and incidental expenses).

Sale:

The cost of zirconium concentrate (containing ZrO2/HfO2=70%) is 2 800USD/ton (VAT exclusive) (approximately 165 000 RUR/ton).

The cost of MP is 45 000 RUR/ton (VAT exclusive).

Production volume:

400 tons of zirconium concentrate per month

100 tons of MP per month

Table 5.1 displays the investment outlay for construction of the 1 st cycle shop

Cost Item Description

Amount
RUR thousand

Core process equipment (actual prices of 2016)

49 000

Facility of the main shop and warehouses

25 000

TOTAL

74 000


Table 5.2 displays the investment outlay for construction of the 2 nd cycle shop

Cost Item Description

Amount
RUR thousand

Core process equipment (actual prices of 2011)

31 000

Facility of the main shop and warehouses

12 000

Production design

2 500

TOTAL

45 500


Table 5.3 displays the general investment outlay

Cost Item Description

Amount
RUR thousand

Construction of the 1st cycle shop

74 000

Construction of the 2nd cycle shop

45 500

Land plot with the supply networks connected (S=7 ha)

40 000

Commissioning authorization

5 000

General project

5 000

Contingent expenses, 10%

16 950

Equipment

15 000

OPEX

22 500

TOTAL

223 950


Economic estimates per month

500 tons of zircon-containing scrap is processed per month

Processing expenses on 1 ton of the scrap is RUR 45 000

Processing expenses = 500 tons х RUR 45 000 = RUR 22 500 000 per month

We get the following ready-made products

400 tons of Zirconium Concentrate = 400 tons x RUR 165 000 (VAT exclusive)= RUR 66 000 000 (VAT exclusive)

100 tons of MP = 100 tons х RUR 46 000 (VAT exclusive) = RUR 4 600 000 (VATexclusive)

Total = RUR 66 000 000 + RUR 4 600 000 = RUR 70 600 000 (VAT exclusive)

Monthly profit:

RUR 70 600 000 RUR 16 875 000 = RUR 48 100 000 (VAT exclusive)

Yearly profit:

RUR 48 100 000 х 12 months = RUR 577 200 000 (VAT exclusive)

 

1st month

2nd month

3rd month

4th month.

5th month

6th month

7th month

Purchase of production facilities

x

           

Production of equipment for the 1st cycle shop(6 months for assembly, 1 month for startup-setupoperations)

x

x

x

x

x

x

x

Construction of the hangar for the 1st cycleshop

x

x

x

x

     

Production of equipment for the 2nd cycle shop(2 months)

 

x

x

x

     

Construction of the hangar for the 2nd cycleshop

x

x

x

       

Hiring and official employment of staff (1 month)

       

x

x

 

Execution of necessary authorizations

         

x

 

Auxiliary equipment

   

x

x

     


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